End-to-End Process Management & Engineering

Translating your reactor performance specifications into commercially scalable, inherently safe fuel forms for next-generation nuclear reactors.

TRISO-X delivers complete nuclear fuel program management to carry your reactor design from initial performance specification to full core loading. By pairing proprietary sol-gel crystallization with high-precision manufacturing, we produce High-Assay Low-Enriched Uranium (HALEU) fuel engineered for extreme thermal resilience and long-term energy security.

Integrated Nuclear Fuel Process Management

Our nuclear fuel process management translates a customer’s performance criteria into physically validated fuel forms that are able to achieve commercial production. Using an advanced, proprietary sol-gel system, TRISO-X is designed to achieve tighter particle uniformity than legacy methods and deliver higher first-pass yields while minimizing manufacturing waste.

  • Precision Sol-Gel Crystallization: Produces uniform uranium kernels and designed to maximize HALEU feedstock efficiency and reduce process waste.
  • Multi-Layer Ceramic Coating: Encapsulates each kernel in protective pyrolytic carbon and silicon carbide layers that act as individual, microscopic containment vaults.
  • Targeted Nuclear Fuel Development: Customizes kernel chemistry, coating thickness, and particle dimensions to match your specific neutronics requirements.

Nuclear Fuel Engineering Services & Regulatory Integration

Our nuclear fuel engineering services bridge complex material science with practical deployment requirements. Grounded in decades of Department of Energy Advanced Gas Reactor (AGR) program data, TRISO-X provides technical oversight, white-paper feasibility studies, and fuel form customization.

  • Flexible Fuel Architectures: Formulates particles into graphite pebbles, compacts, or loose configurations for SMRs, microreactors, space systems, and defense applications.
  • Quality Assurance & NQA-1 Compliance: Validates particle-to-particle consistency across production runs using advanced characterization techniques.
  • Advanced Nuclear Fuel Program Management: Streamlines regulatory filings by leveraging our landmark NRC Part 70 Category 2 licensing strategy to work to compress deployment timelines.